…we reduced our number of accidents resulting in lost time to zero…

Helen Petes
Personnel Manager
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Reprint from Occupational Health & Safety Magazine–

 

The Magic of Incentives
by Jerry Laws

Management at Boise Cascade’s White Paper Division in Wallula, Wash. installed Peavey Performance Systems’ Safety Jackpot program last year with a lofty goal: exceed the best safety record in the history of the paper mill, which racks up 1.5 million man hours annually and began operating in 1959.

Achieving the goal required the mill’s 540 employees to better their 1994 safety performance by 33%. As the year wound down, they were on track for a 50% improvement—spurred by a program that cost the company $25,000.

“I believe we’ll make it with flying colors,” said Dallas L. Russell, the mill’s maintenance manager. “And if we do that, it’ll be the best year we’ve ever had by far.”

Russell said management at the mill drives home its commitment to safety by using an unusually stringent yardstick. Rather than measure by counting lost-time injuries, as many workplaces do, the mill tracks its workers’ safety by counting “incidents,” which its mangers have defined as any injury where even a single stitch is required to close the wound.

Safety incentives are a hotly competitive and growing segment of the highly profitable corporate incentive industry. Spiegel Rewards has been offering incentives for nine years, for example, but the company got into safety incentives only two years ago, said business development manger Rich Burke. “We got wind of the big dollars being thrown around in safety, and we wanted to get a piece of that,” he said. “We do about $20 million a year. We’re probably the second—or third—largest retailer in the business.”

The whole idea of awarding prizes or cash for workplace safety rubs some people the wrong way. After all, staying alive and healthy should be its own reward, critics say. The incentive companies and outside observers say that outlook misses the point.

“Unfortunately, human nature being what it is, we all like to be given some kind of carrot. We all like to be recognized in some shape or form,” said Cary Kuykendell, director of incentive and commercial sales at Service Merchandise Co. in Nashville, Tenn.

“It’s the fact that if we’re careful, I’m going to get something for nothing. And that I didn’t get hurt,” said James Parnell, a construction management professor at Colorado State University in Fort Collins, Co.

Choose Appropriate Rewards
An espresso machine, watches, binoculars and a short-wave radio are some of the top prizes available at the Boise Cascade mill where Russell works. The only safety incentive offered by the small city of Port Lavaca, Texas, is money, which proved to be an ideal and immediate motivator.

Port Lavaca has 100 employees, yet it paid $290, 125 on 43 claims filed by its workers in the year that ended Sept. 30, 1990, city manager C.J. Webster said. “We went through the process of putting in safety programs, safety manuals and doing training, and all those sorts of things. We made a little impact, but not much,” he said. “We took another step and put in an incentive program, a financial incentive program. Our number one goal was reducing lost-time accidents.”

Webster recalled that when he joined the city staff in 1990, “we had several employees then who were off on workers’ comp and never came back. We were like in a constant battle with these employees. Which could never be positive.”

The city paid $230,000 for workers’ comp coverage that year. In 1995, the third year of its financial incentive program, the city’s premium was down to $82,000, Webster said. The money saved is the equivalent of 7¢ of the municipal tax rate, making it politically popular in the city of 12,000 residents.

Port Lavaca bases its incentives on a full year’s behavior. Employees must attend safety meetings and submit reports that identify potential hazards. Obeying a cardinal rule of the incentive industry, the city’s reward setup is easy to understand: An employee who had no lost-time accidents in the fiscal year earns a 5¢ bonus for every hour he worked. He gets 10¢ more if his entire department had no accidents and another 5¢ if all departments qualified.

Safe employees received a bonus check of $450 to $550 two weeks before Christmas in each of the first two years, with the money coming directly from the city’s reserve fund for paying injury claims. Many of the city’s employees are paid $7 or $8 an hour, Webster said.

With the reward system in place, accidents dropped by more than half virtually overnight. “We’ve just made a huge, huge impact, a huge shift, and so both the citizens—with the impact it has on our tax rate—and the employees have benefited,” Webster said. “What really helped us was that those employees that did get injured, they were very conscious that they would let down the other employees if they didn’t get back to work.”

Traps to Avoid
Port Lavaca’s experience in 1995 illustrates two of the pitfalls some programs encounter. One serious injury and a handful of claims in the $7,000 to $9,000 range wiped out everyone’s year-end bonus, because there was no money available. “That was disheartening to the organization,” Webster acknowledged.

The injury occurred when a wheel that stirs the effluent mix at a sewage plant rolled onto the arm of a woman who was distracted while spraying down the plant, he said. The employee pulled her arm free and later had to have skin grafts on the arm; she even eventually returned to work but had to be off the job again for physical therapy. The city’s incentive setup dictates that all employees can lose their reward because of one person’s mistake, and also that months of accident-free behavior might go unrewarded because a serious injury occurs near the end of the year.

Still, Webster said he has never seen anyone try to hide an injury. “I worried about that a little bit, but I never saw an incident,” he said. “If you’re really hurting, everybody’s going to see it anyway. And there’s nothing to prevent you from going down and getting treated; we just want to get you back to work.”

One of the biggest hurdles in any incentive program is getting the attention of the individuals involved and getting them to participate, said Robert Ruth, a Colorado State University construction management student who has worked as a foreman in a Colorado military contractor’s plant. “A good program gets workers to take the time to observe small and large possible safety problems and report them,” he said. “As someone once said, motivation is no big deal, you can motivate a baboon. But if you don’t back that motivation with tools, skills, training, counseling and leadership, then all you have is a highly frustrated, motivated ape that cannot get the job done.”

Even meager incentives can change workers’ attitudes. Parnell, the construction management professor, watched summer workers in Fort Collins, Co., suddenly start driving safety when the city began offering the incentive of small coolers for carrying lunch or water. He said he rode in one morning with a crew of cement finishers at Denver’s Stapleton Airport and listened as one earnestly reminded his co-workers that they were just two days away from winning a monthly bonus.

“It was absolutely a piddly little bonus. It was the equivalent of a couple of six packs of beer, in dollar terms,” yet it produced big cost savings for the employer, Parnell said.

Besides failing to follow up, two other common mistakes have been taught by experience:

Not knowing where you stand. Don’t jump into the incentive game unless you can accurately measure both your current safety situation and your operations’ progress, advises Service Merchandise’s Kuykendall. “Any program, large or small, you have to have some very good quantitative and qualitative measurement program,” he said. “I’ve seen a lot of frustrations with a lot of customers who don’t have a good measuring system in place — to measure results and be able to report accurately to participants.”

Being buried under paperwork. Russell, the Boise Cascade maintenance manager, loves the fact that Peavey’s Safety Jackpot lets participants keep track of their own points, and he winces at the memory of past incentive programs that required someone on his staff to keep a separate points log for every worker in the mill.

“Don’t get a program in your plant, or office, or whatever, that requires a lot of bookkeeping because it loses its emphasis. People get sick and tired of keeping track of those points,” Russell said.

Jerry Laws is editor of Occupational Health & Safety.

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How to Get Management and Employees On Board
Bulova Corp. of Woodside, N.Y., offers step-by-step guides to setting up a successful safety incentive program. These are the company’s checklists for enlisting management’s full support and communicating goals clearly to participants in the program:

Get the full support and involvement of management by proving the cost benefits. Safety programs cost money. In order to make the investment worthwhile, you must prove to management that the dollars saved will far outweigh the dollars spent.

Begin by establishing just how much accidents are costing your company each year.

The total cost picture must take this into account:
Workmen’s compensation claims and premiums
Legal suits
Equipment downtime
Equipment damage, replacement and/or repair
Medical insurance
Training new employees
Slowdowns by new workers
Cost of temporary help
Loss of employee productivity
Employee downtime
Absenteeism due to injury
Administrative paperwork and processing
Damaged or improperly made products/services

If you cannot calculate out these costs, consider agencies and organizations that may have specific accident figures in your industry: your insurance agency, the American Insurance Association, the National Safety Management Society or your own industry trade association.

Communicate your objective clearly and promote your program heavily. To communicate your goals, you have to set up rules that are simple. In a safety program, your objectives are easy to state — no on-the-job accidents or injuries. But making that into a program takes a little effort on your part.

•  First, ask yourself what educational opportunities the program represents. Do your workers need more safety training? Do they understand how and why to use safety equipment, etc.?

Perhaps you need to conduct some safety training sessions. If so, attendance at these sessions could count toward earning their awards.

•  Next, you should have some printed material that lists the safety measures you expect your workers to take. Once your materials are in place, you can just announce the program start and sit back and wait for results.

•  This is the part that most people ignore or fall short on: Promote. Promote. Promote! Begin with a bang. Announce the program at a special workers meeting. Explain the objectives, the rules and the point system clearly. Make management’s support highly visible.

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